Faults and Solutions

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Faults and Solutions

As Puma Compressor, we offer fast and effective solutions for potential issues you may encounter with your compressors. Our technical support team evaluates all types of malfunctions, from the most common problems to performance issues, with a professional approach and provides solutions.

On this page, you can find common compressor malfunctions and practical solutions for these issues. With the maintenance and repair tips we offer, you can extend the lifespan of your compressor and prevent potential interruptions.

Why does my compressor suddenly stop while running?
The compressor suddenly stopping can be caused by overheating, electrical issues, low oil levels, or excessive pressure. Check for these issues and contact technical service if necessary.
Why is my compressor not producing air pressure?
The lack of air pressure production may be due to a faulty pressure switch, clogged valves, or worn piston rings. Inspect all connections and components.
Is it normal for water to come from my compressor?
Yes, compressors condense moisture from the air. It is important to regularly open the drain valve to discharge the accumulated water.
Is it a problem if my compressor is making excessive noise?
Yes, excessive noise from compressors may indicate a problem with the valves, bearings, or motor components. Immediate maintenance is required.
How often should the compressor filter be replaced?
Depending on operating conditions, air filters should typically be replaced every 6 months or more frequently if operating in a dirty environment.
How can I check the oil level of the compressor?
You can check the oil level using the oil gauge or dipstick on the compressor. The oil level should be between the minimum and maximum marks.
Why does the compressor motor overheat?
Overheating can be caused by inadequate ventilation, high ambient temperature, using the wrong oil, or overloading.
How is the compressor air tank cleaned?
To clean the compressor air tank, open the drain valve to discharge accumulated moisture and dirt. Performing this regularly helps prevent corrosion.
Why does my compressor frequently cycle on and off?
This issue may be caused by incorrect pressure switch settings, an air leak, or a malfunction in the pressure regulator. Check the settings and fix any leaks.
How is an air leak detected in a compressor?
You can apply soapy water to the area with a potential air leak and observe if bubbles form. If bubbles appear, there is an air leak in that area.
Why am I experiencing frequent hose bursts in the compressor?
Hose bursts can be caused by excessive pressure, using the wrong size hose, or the hose becoming worn out. Check the appropriate pressure settings and use high-quality hoses.
What should I do if the compressor is not working?
Check the electrical connections, fuses, thermal relay, and power supply. If the issue persists, contact technical service.
What happens if the compressor runs without oil?
Running without oil causes excessive friction in the motor and pistons, leading to damage. This can result in serious failures and costly repairs.
Is there a risk of the compressor tank exploding?
There is a risk of explosion in tanks that are not regularly maintained and where the release of pressurized air is neglected. Therefore, it is important to periodically inspect the tank.
How is the compressor air outlet pressure adjusted?
You can adjust the air outlet pressure to the desired level using the pressure regulator on the compressor.
How often should I change the compressor oil?
The compressor oil should generally be changed every 3 to 6 months, depending on operating conditions. Regular oil changes enhance the compressor's performance and extend its lifespan.
What happens if the compressor filter is clogged?
A clogged filter reduces the compressor's efficiency and can cause the motor to overheat. The filter needs to be regularly cleaned or replaced.
How is the compressor cooled?
The compressor cooling system can be either air cooling or water cooling. Additionally, ensure that the area where the compressor operates is well-ventilated, taking the ambient temperature into account.
Why is the compressor consuming excessive oil?
Excessive oil consumption can be caused by worn piston rings, sealing issues, or incorrect oil usage. Check the oil level and sealing condition.
What should I pay attention to for the efficient operation of the compressor?
Regular maintenance, cleaning of filters, correct pressure settings, and checking the oil level ensure the efficient operation of the compressor.
How can I prevent air leaks in the compressor?
Regularly check all connection points and tighten hoses, valves, or seals. Regular maintenance helps prevent leaks.
How often should I perform compressor maintenance?
The maintenance intervals for compressors vary depending on the usage intensity, but generally, maintenance is recommended every 6 months or annually.
Is it normal for my compressor to emit a smell?
If there is a burning smell coming from the compressor, the motor may be overheating. This could be a sign of a serious electrical issue and should be inspected immediately.
How should compressor valve maintenance be performed?
The valves should be regularly cleaned and checked for proper operation. Faulty valves should be replaced immediately.
Why is a compressor air dryer important?
The air dryer removes moisture from the compressed air system and prevents equipment from rusting. This extends the compressor's lifespan and increases its efficiency.
Why is my compressor constantly leaking oil?
Oil leaks are typically caused by worn seals or loose connections. Check these components and make any necessary replacements.
What causes wear on the compressor connection parts?
Excessive pressure, improper installation, or the use of weak materials can lead to wear. Using high-quality parts can help prevent this issue.
My compressor is not drawing air, what could be the cause?
Filter blockage, valve failure, or piston issues could cause the compressor not to draw air. Inspect these components and clean or replace them as needed.
Why does the compressor's automatic shutdown system activate?
Overheating, excessive pressure, or electrical issues can cause the compressor to automatically shut down for protection. Identify the cause and resolve the issue.
What are common mistakes made during compressor maintenance?
Common mistakes include not regularly checking the oil level, failing to replace filters on time, and neglecting to ensure the tightness of connection points.
Why is the pressure increasing very slowly while the compressor is running?
Slow pressure increase may be caused by clogged air filters, piston wear, or issues with the valves. Clean the filters and check the pistons.
The compressor's cooling system is not functioning properly, what should I do?
Insufficient cooling in the system may be caused by dirty air ducts, a faulty fan, or low oil levels. Clean the ducts, check the fan, and review the oil level.
Is it normal for the compressor to keep shutting down while operating?
If the compressor keeps shutting down, there may be an issue with the pressure switch, thermal protection, or overload. Check the pressure switch and protect the motor from overload.
The compressor tank is leaking air, how can I repair it?
Detect the air leak by using soapy water and tighten the connection where the leak is found. If there is a crack in the tank, seek professional assistance.
Why is the compressor producing excessive vibrations while running?
Excessive vibrations can be caused by loose mounting parts, an uneven surface, or bearing issues. Tighten the mounting parts and ensure the compressor is on a level surface.
There is a blockage in the compressor hose, is this a problem?
Yes, a blockage in the hose restricts airflow and reduces the compressor's efficiency. Check the hose and clear the blockage.
Why is the compressor motor running slowly?
Slow operation could be caused by electrical issues, motor overheating, or low voltage. Check the electrical connections and inspect the motor's cooling system.
How can gas leaks in a compressor be detected?
Apply soapy water to areas suspected of having gas leaks. If bubbles form, there is a leak at that point. Tighten or repair the leaking connection.
Why does the fuse blow when the compressor runs?
The fuse blowing could be caused by a short circuit, overload, or motor failure. Check the electrical circuit and seek assistance from an electrician if necessary.
Why does the compressor's thermal protection switch keep activating?
Overheating, low oil levels, or a dirty cooling system can cause the thermal protection switch to activate. Check the oil level and clean the cooling system.
Why is the compressor pressure suddenly dropping?
Sudden pressure drops can be caused by air leaks, a faulty pressure valve, or issues with the tank. Check the valves and fix any leaks.
How can the compressor's performance be improved?
To improve compressor performance, perform regular maintenance, clean the filters, use the correct oil, and prevent air leaks. Additionally, ensure the compressor operates in suitable environmental conditions.
Why is the compressor consuming more energy than necessary?
Excessive energy consumption can be caused by dirty filters, leaks, or incorrect pressure settings. Clean the filters and optimize the pressure settings.
Why is the quality of the oil used in the compressor important?
High-quality oil reduces friction and prevents wear on components. Low-quality oil can shorten the compressor's lifespan and lead to failures.
Is oil leaking from the compressor connections, is this normal?
Oil leakage at connection points is not normal. Check the seals and connection points, tighten them if loose, and replace the sealing components if necessary.
How can the compressor be protected from voltage fluctuations?
You can protect the compressor from voltage fluctuations by using a voltage regulator or stabilizer. This helps prevent damage to the motor.
Why is the compressor not shutting down automatically?
The automatic shutdown system may not be working due to a faulty pressure switch or thermal protection. Check these components and replace them if necessary.
How often should the compressor tank be cleaned?
The compressor tank should be cleaned every 3 to 6 months to drain condensed moisture and dirt. Regular cleaning extends the tank's lifespan and prevents rusting.
Why is the compressor air pressure not staying at the set level?
The pressure not stabilizing can be caused by a faulty pressure switch, air leaks, or regulator issues. Check the pressure switch and regulator.
Why is the compressor starting slowly or not turning on?
Slow starting or failure to start can be caused by weak electrical connections, motor overload, or a faulty pressure switch. Check the electrical circuit and test the pressure switch.
How can I tell if the compressor oil filter is clogged?
If the oil filter is clogged, the compressor motor will have to work harder and may overheat. A pressure drop may also be observed. Check the filter for blockages and replace it if necessary.
How can I reduce vibration levels while the compressor is running?
To reduce vibration levels, place the compressor on a stable surface, tighten the mounting connections, and use rubber feet or vibration-damping pads.
Why does the compressor struggle to operate in low temperatures?
At low temperatures, compressor oil thickens, making it harder for the motor to operate. Use oil suitable for low temperatures during the winter months and allow the compressor to warm up before starting it.
Why do compressor valves frequently clog?
Frequent valve blockages can be caused by dirty air, moisture, or improper lubrication. Perform regular maintenance to clean the valves and check the air filters frequently.

The operating principle of production machines in many different industries today is based on pneumatic systems. The first and most important requirement for the operation of such automation systems is clean and dry compressed air. Since compressed air is produced by compressors, compressors are the heart of an industrial facility, and thus of the industry.

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